Ultrasonic Cleaning Mac♦↑®→hine

Product introduction

The fully automatic mold cle α™aning machine is an intelligent clea✘✘©ning device specially designed for£↓€ glass molds. Through the coor₩ dinated action of multip​γle processes and the use☆♣£> of ultrasonic cavitati&↑$on effect, it achieves ₽♠÷←deep cleaning and can effic♥≠≈iently and conveniently remoγ₹ve stains, fingerprints, gr∑₹✘ease and other substanc↔>es from the surface of the mold lensφ§es. After cleaning, it enters the dryγβ&"ing area and automatically di' ♠scharges materials.

I. Core Functions 

The lens mold cleaning maβ÷chine is a specialized machine ♥↕;designed for cleaning molds (e.g↑δ§&., glass, metal mold§​δs) in optical lens produ‍δε±ction. It efficiently δ​removes polishing residuδ&≈es, oil stains, dust, and oxides from$¥± mold surfaces, ensuring high su•&rface smoothness to guarantee lens-for ★ming precision and yield rate↕®↔s.

Key Roles:

Extend mold lifespan by reducing contam≤♠ination-induced defe♣ ₽cts (e.g., bubbles, scratches✔δ).

Improve the substrate "λφcleanliness before len≈‍s coating or polishing.

II. Structure and Workiλ•ng Principle

Cleaning Methods:

Ultrasonic Cleaning: High-frequency ult¥≤φ✘rasound (40kHz–100kHz) remoε↕ves microparticles via cavitation effe∞δ ≈cts.

Spray Cleaning: High-press↑$φγure spray system (water-based orγ↕  solvent cleaners) flushes mold surfa¶"φces.

Vapor Phase Cleaning: S₩™‌δolvent vapor (e.g., IPA) dissolve"×®s stubborn contaminants.

Core Components:

Cleaning Tanks: Corro↕♠÷sion-resistant (SUS304 sσ§•γtainless steel), mul ™ti-tank workflow (clean → rin≤✘se → dry).

Filtration System: Multi ©§-layer filters (5μm–♠σ50μm) recycle cleaning fluid for ex≈γtended use.

Drying Module: Hot air or vacuum¶≤αφ drying to eliminate watermarks.

III. Key Performance ↔© ∞Parameters

Parameter

Typical Value/Description

Ultrasonic Frequency

40kHz (standard) / 68kHz≈≈ ←–100kHz (high-precision)

Cleaning Temperature

40°C–80°C (adjustabl♦£e per cleaner type)

Tank Capacity

10L–200L (adaptable to mol∑¥d sizes)

Power Rating

50kW–200kW (scalable with system siz<γe)

Cleanliness Standard

Particle residue ≤0.5μm (ISOσ↑ 14644 Class 50)

Drying Time

5–30 min (hot air) /‍✘≥ 3–10 min (vacuum)

IV. Application Scenarios

Optical Lens Production: Post-poliπ✘shing cleaning of glass/resin ☆±λ™molds to remove resin residues or polisδ★hing powder.

Precision Mold Maintenaδ♦ε•nce: Rust prevention and oxide rem₹→ oval for metal molds (stai♣₽∞nless steel, nickel alloys).β©∑ 

Pre-Coating Treatment:π≥ Ensures contaminant-free surfaces to aα↓void pinholes or coatin™ g delamination.

Product advantages

1、advanced equipment technology, exλ₩quisite workmanship

2、the normal service life of mor‍‌₹e than 15 years, the qualif₹∑∞ied rate of more than 95%, tσ∞o reach the technical level of importe≤  •d equipment, more cost-effect㱶•ive.

3、High cleanliness of equipment, specε$ial welding process ™☆for pipeline.

4、the manipulator can complete high-₽§≥✘speed and accurate opeε&ration, replacing the unce ₹​☆rtainty and inefficiency of ma≈βnual operation, and realizing mul§ ®→tiple tasks such as  ₽βαprocessing, assembly, handling aφ∏nd sorting.

5、our company has near∏π↑ly 20 years of experience in tech✔∑nical and after-sales service tea≤₹÷©m, from design and production to¶♦ after-sales service to provide cus<☆tomers with professional solutions.

VI. Selection Guide

By Mold Material:

Glass Molds: Low-frequenc©™∞y ultrasound (40kHz) + soft brush±∏es to prevent scratches.

Metal Molds: High-frequency ultrasound ♦ (≥68kHz) or spray cleanin♣®‍g with acidic cleaners (anti-corrosio↑©₽☆n required).

By Contamination Level:

Light Contamination (e.g., poliβγshing powder): Single-tank ul‌✔ ÷trasonic cleaner + deionized wφ >ater.

Heavy Contamination (e.g., cured ®πresin): Multi-tank system (ultrasoni≠♥γ>c + spray + vapor cl↓≥↕eaning).

Optional Features:

Automation: Robotic loading/unloading¥✔  (ideal for mass production)✘™.

Eco-Friendly: Integraα±→ted wastewater recycling and treatment₩™.

VII. Operation & Maintenance

Cleaner Selection:

Water-Based Cleaners: Eco-friend♦₽ε✔ly for general oil removλ€↕♠al (e.g., lens polishing agents).→≠φφ

Solvent Cleaners: IPA, acetone (high eπ₩≥<fficiency; requires explosion-pr≤≤™oof design).

Maintenance Routine:

Daily: Clean tank residues; inspe✔δ™ ct filter clogs.

Monthly: Test ultrasonic trans★£ducer power; calibrate te&≈mperature sensors.

Precautions:

Avoid mixing incompatible clea‍♥™‍ners (e.g., acidic + alkaline).

Use soft fixtures for gl♣πass molds to prevent breaka↕∏ ge.

VIII. Summary

The lens mold cleaning machine is c≠‍π€ritical for ensuring optical lens qua×®±&lity. Selection must a‌& ccount for mold material,≥↑♦ contamination type, and produc  ®↓tion scale. High-frequen"•♥≠cy ultrasonic technolo<↑gy and automation are driving ≈± industry trends, wit♣↕♠"h future advancements prioritizin♠≤≈g intelligence and sustaina₹∑>∏bility. For tailored rec∑↕ommendations, provide<↑ mold parameters and budg♦∏et details!

Production technology

Feeding →Washing with medi∞÷cine water →Washing wit≥¶h RO water →Cutting Wa₩®↓ter →Drying

Technical indicators

This equipment can be designed, develo←✘×ped and manufactured according to diffeδ<≈☆rent product specifi>↕πcations and production   ★ capacities.